STEPS
SKILL LEVEL
by Dremel ®
227 PROJECTS
Tools & Accessories
Materials
-
1
1 1/2" Screws -
2
3/4" x 2 1/2" x 14" Plywood Planks -
2
3/4" x 2 1/2" x 23" Plywood Planks -
1
3/4" x 32" x 19" Plywood Plank -
1
Scrap Wood -
1
50lb Concrete Mix -
1
Concrete Mixing Tub -
1
Large Wooden Address Numbers -
1
Measuring Tape -
1
Pencil -
1
Ruler
Let's Get Started
To reduce the risk of injury user must read instruction manuals for all tools used in this project. Wear eye and respiratory protection. Use clamps to support work piece whenever practical.
Step 1
Start by cutting wood that will be used to contain and mold the concrete sign during its drying process. Measure and mark lumber to the dimensions below. Mount the US500 Wood Cutting Wheel accessory onto your Dremel Ultra-Saw™ tool. Clamp the lumber and cut along your marks. Wooden Frame and Base Dimensions (2) 3/4" x 2 1/2" x 14" Plywood Planks (Frame Ends) (2) 3/4" x 2 1/2" x 23" Plywood Planks (Frame Sides) 3/4" x 32" x 19" Plywood Plank (Base)
Step 2
Layout the frame components cut in Step 1 in a rectangular fashion with the two 14" end planks placed between the two longer 23" side planks. Drill 1 1/2" screws through the side planks into the edges of the end planks to create the frame for the concrete mold.
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