STEPS
SKILL LEVEL
by Dremel ®
226 PROJECTS
Tools & Accessories
Materials
-
1
Dremel Trio (Optional) -
1
Dremel TR563 Trio Hardwood /Sheet Metal (optional) -
1
Drill Driver + Wood Screws -
2
Sheets of 3/4" x 48" x 96" Particle Board -
5
Planks of 8' length 2" x 4" -
1
Brick Masonite (optional) -
1
Wood Glue (optional) -
1
Varnish (optional)
Let's Get Started
To reduce the risk of injury user must read instruction manuals for all tools used in this project. Wear eye and respiratory protection. Use clamps to support work piece whenever practical.
Step 1
We will begin by constructing the front and sides of the bar. We will first create frames for both the front and sides using 2" x 4"s and will then secure particle board panels over the frames. The bar in this project is 42" tall by 60" wide by 40" deep. You will be drilling several screws in this project. To make this process easier - first drill pilot holes for the screws in your frame using your Dremel Rotary Tool and a 150 1/8" Drill Bit.
Step 2
Create the frame of your front panel by cutting two lengths of 38.5" and two lengths of 47" 2" x 4" using the Saw-Max tool with the flush cutting blade SM600 and the 2x4 cutting guide attachment. Place the guide near your measurement marks. Leave about an 1/8 inch between the guide and line to accommodate for the kerf of the wheel and its slight offset. Clamp the guide in place. Make your first pass, then flip the board over to complete the cut all the way through the 2x4 on your second pass.
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